Warren Controls:

A Complete Line of high-quality Electrically & Pneumatically Actuated, Modulating 2-Way & 3-Way, Globe & Rotary Control Valves & Accessories for the Process, Industrial, and HVAC markets. Deaerator accessories: vacuum breakers, overflow traps, and float/lever-actuated make-up valves. Custom engineered and OEM solutions up to 12” inline size, up to ANSI Class 2500 Lb. Made in the USA – Veteran Owned.

Industrial Control Valves:

Series 1800 Heavy Duty Control Valves are rated for up to ANSI class 300lb.  Suited for corrosive materials, liquids, gases, and steam. They are for modulating or on/off control in 2-way or 3-way mixing or diverting designs, available in steel & iron with a wide selection of trims, actuators, and accessory instrumentation.

STYLES:
2-WAY BALANCED
2-WAY UNBALANCED
3-WAY MIXING
3-WAY DIVERTING

SIZES: 1/2 to 12 in.
CLASS: 250 & 300
ENDS: 125 FF, 150, 250, 300 RF fig
BODY: Cast Iron, WCB, Stainless Steel
TRIM: 316 SST, Alloy 6
Cv: up to 1649
TEMP: -20 to 800 F
SHUTOFF: Class III, IV
RANGEABILITY: 50:1

Series 2800 features rugged bronze or stainless steel bodies with a variety of trim materials and port sizes.  The equal percentage and linear plugs in the 2-way valves and linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids from –20 to 500ºF.

STYLES:
2-WAY UNBLANCED
2-WAY LOW FLOW
3-WAY MIXING
3-WAY DIVERTING

SIZES: 1/2 to 2 in.
CLASS: 250 & 300
ENDS: Buttweld, NPT
BODY: Bronze, CF8M

TRIM: 316 SST, Alloy 6, Bronze, TFE, Peek, 17-4pH
Cv: up to 40
TEMP: -20 to 500 F
BODY: limit to 720 psi
SHUTOFF: Class III, IV, VI
RANGEABILITY: 50:1

Series 2900 features rugged cast iron bodies with a variety of trim materials. The equal percentages plugs in the 2-way valves and linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids. The Series 2900 is ideally suited where value and long life are important objectives.

STYLES:
2-WAY BALANCED
2-WAY UNBALANCED
3-WAY MIXING
3-WAY DIVERTING

SIZES: 2 1/2 to 10 in.
CLASS: 125 & 250
ENDS: Flange
BODY: Cast Iron

TRIM: Bronze, 300SS, 17-4pH, Alloy 6
Cv: up to 960
TEMP: -20 to 400 F
SHUTOFF: Class II, III, IV
RANGEABILITY: 50:1

Series 3800 incorporates the time-tested and proven Eccentric-Segmented Ball design (E-Ball), combining exceptionally tight control and range-ability (100:1), with superior trim wear characteristics inherent with the eccentric design. The 3800 Series comes in a wide variety of standard options for body/trim materials and construction builds, from Class IV to Class VI shut off.  TTZ Ceramic Trim is available for erosive or corrosive fluids.

STYLES
2-way rotary
flow to open
flow to close

SIZES: 1 to 8 in.
CLASS: 300
ENDS: 150, 300 RF flg
BODY: WCB, CF8M, Custom Alloys
TRIM: 316 SST, Alloy 6, Ceramic, TFE, PEEK
Cv: up to 1420
TEMP: -20 to 800 F
SHUTOFF: Class IV, IV+, VI
RANGEABILITY: 100:1

Series 5800 features bolted bonnets and cage-retained seats in rugged high efficiency bodies of steel or stainless steel for ease of maintenance and a variety of trim materials and port sizes. The equal percentage and linear plugs provide excellent modulating control of a wide variety of fluids.

STYLES
2-way unbalanced cage retained seat
2-way cage balanced cage retained seat

SIZES: 1/2 to 4 in.
CLASS: 300
ENDS: 150, 300 RF fig, NPT, Socketweld
BODY: WCB, CFªM, Bronze (ASTM B61)
TRIM: 316 SST, 400 SST
Cv: up to 170
TEMP: -20 to 800 F
BODY: limit to 740 psi
SHUTOFF: Class IV, VI
RANGEABILITY: 50:1

ARIA Series: Fast Electrically Actuated Valves – Fail-Safe Control Valve for modulating control of instantaneous water heater & Heat Exchanger Applications.

The ARIA Series actuators are designed as either Spring-Fail-Safe upon Loss of- Power, or as Fail-In-Place on Loss-of-Power, (model dependent.) The actuator is mounted onto the control valve via pillars and mounting base and attached via a yoke locknut. The actuator stem and valve stem are connected as well.

ARA Model: 3-Way, Flanged Steel Mix Valves; 1/2ʺ – 2ʺ

ARB Model: 2-Way & 3-Way, NPT Threaded Bronze & SS Valve; 1/2ʺ – 2ʺ

ARC Model: 2-Way & 3-Way, Flanged, Cast Iron Valves; 2-1/2ʺ – 6ʺ

ARD Model: 2-Way, Flanged Steel Cage Valves; 1/2ʺ – 2ʺ

Hybrid Control Valves & Accessories:

The DAC 2300 series is a family of controllers which feature a new generation of industrial grade
hardware running on Android™ OS. The advantage? A powerful controller with an intuitive interface
which is ready to accommodate the innovations of a fast pace developing world of communication. Using
a menu-driven navigation and a wizard-like set-up, all pages can be easily accessed and all parameters
tuned without disrupting the process.

The DAC 2300’s ability to allow access to all relevant parameters on the fly ensures a seamless  integration within any process. Users can focus on their application instead of becoming programmers.
The DAC 2300 family of controllers communicate meaningful information which can be used to optimize the integration of complex control schemes, such as multiloop control. The controller carries out its communications using a combination of both analog signals as well as digitally via MODBUS/TCP.

Monitrol is A TURN-KEY FLUID CONTROL SYSTEM with a variety of built in sensors for Flow, Pressure and Temperature, a High Precision Electric Actuator and includes a controller with an easy to use TOUCH SCREEN INTERFACE. Can MANAGE UP TO THREE VARIABLES (sensors), simultaneously with its control logic.  A full range of I/O signals, feedback and modbus TCP communications are standard.

CASCADE CONTROL & DYNAMIC LOAD BALANCING control strategies available.

Pressure Regulating and Back pressure Sustaining valves with an Integrated Pneumatic Pressure Controller.

Don’t be fooled by the simplicity or the low cost of the Merlin. This Pneumatic Control device has been proven rugged. Used by the Military since 1975; it has passed Navy Shock & Vibe testing. Suitable for a wide range of fluids and just about any harsh environment.

Optimal for pressure reduction or back pressure regulating.

The PICV allows a building management system to control temperature of a coil or HEX and vary the control valve without external disturbances influencing flow rates.  MAXIMIZES ∆T, STABILITY, EFFICIENCY AND ENERGY SAVINGS.

There are 2 segments of the PICV, first is an electrically actuated control valve, capable of responding to a control signal from a controller, not part of the PICV. The second senses and regulates a preset adjustable flowing differential pressure across the control valve segment from factory preset to customer’s specifications.

Both segments include pressure balancing control elements of industrial quality for optimum control performance in the presence of high system pressures and ensuring long life.

BLX model series V100P & E and V200P & E positioners each have a dependable design.

Durable: Cast aluminum, Polyester coated housing; Stainless steel retained fasteners; Double locked stainless cam; Quality metal internal parts; Unique electrical compartment, fitted with an o-ring, is pressure sealed by the cover.

Simple Calibration: External zero & span adjustment, calibration is simple and time saving.

Maintenance Friendly: The BLX pilot valve assembly can be cleaned by removing one screw and can only be installed one way – the correct way. The gauge block is standard. I/P test point facilitates positioner loop testing.

ThermiGuard
Protect workers from unsafe hot surfaces, lower the room temperature, improve the work environment and lower the heating load required. Most of all, it will save energy!  A simple solution to the growing problem of high fuel cost and excessive heat loss generated by bare valves and flanged fittings.

Lowers room temperature, improves the work environment and lowers the air conditioning load required to cool the mechanical room and building. Most of all, it will save energy!

AcoustiGuard
Reduce harmful radiant noise. Improves the surrounding work environment by lowering ambient sound levels, especially in sensitive locations like mechanical rooms and confined spaces.

Deaerator Tank Level Controls:

Type 377 Float Cage:
The 377 Float Cage opens a 322L or 326L Lever Valve to supply intake water to a tank. When the water reaches the desired level the Float Cage closes the Lever Valve to accurately maintain the liquid at the desired level. Buoyancy of its internal float ball provides the force to actuate the lever valve.

Cast iron construction, 1-1/2” NPT connections, 316 stainless steel float ball, steel lever and turnbuckle assembly. Lever and turnbuckle assembly are adjustable to ease installation and connection to lever valve. Mounting bosses can be tapped for optional sight glass assembly.

Type 326L & 322L Lever Valve:
A 377 Float Cage opens the 326L/322L Lever Valve to supply intake water to a tank. When the water reaches the desired level the Float Cage closes the Lever Valve to accurately maintain the liquid at the desired level. The 326L/322L combines a balanced, pilot operated, single seated Type 26/Type 22 globe valve with a rugged lever actuator.

Pilot operated 1/2” through 2” threaded bronze or stainless steel body; semi-balanced 2 1/2” through 3”
flanged iron body. Lever actuators can be reversed from rising lever opens valve to rising lever closes valve.

Type 313 Overflow Trap:
Deaerators, tanks with steam blankets, produce additional liquid as the steam condenses. The 313 Overflow Trap traps and relieves this condensate through its internal pilot without the steam blanket escaping. Buoyancy of its float ball provides force to actuate internal pilot operated single seat valve assembly to relieve condensate and overflow to drain. The overflow trap should be installed in an upright position.

Features steel chamber, brass/ bronze internal valve, 316 stainless steel float ball, sizes 1” through 2” with NPT connections, and 3” through 6” with 150# flanged connections. Pressure drops to 15 PSI. Condensate capacity to over 500,000 #/HR. large end cover provides easy access to internal assembly.

Type 200 Vacuum Breaker:
Falling liquid levels and condensing steam can cause a vacuum that can damage a tank. The 200 Vacuum Breaker opens gradually to admit outside air to relieve the vacuum in the tank. The unit must be installed vertically with its mounting connection downward.

Features iron, steel, or stainless steel body; non-asbestos or TFE disc.

HVAC / BAC:

Warren Controls offers control valve configurations to meet the needs of nearly any Building Automation Control system. A configuration is a valve body assembly, complete with an actuator that can modulate the valve plug to control flow. Stem operating forces are dependent upon packing friction, the size of the seat opening, or area of imbalance, and the differential pressure against which the valve must operate or close. Actuator selections include a variety of pneumatic and electric operators.

When an air supply is available, the features of spring and-diaphragm pneumatic actuators provide a cost
effective solution. These POWERFUL OPERATORS incorporate large diaphragm areas that in combination with the wide variety of valve types can achieve high close-off and tight shut-off. Our pneumatic actuators use air pressure to extend their stems, and spring force to retract them, so that attached stem-in-to-close valve bodies will open upon reduction or loss of air pressure (fail open), and stem-out-to-close valve bodies will shut (fail shut). CONTROL PRECISION, SPLIT RANGE AND CLOSE-OFF FORCES ARE OPTIMIZED by the use of positive positioners.

For modulating electric actuation … POWER, EFFICIENCY, COMPACTNESS, FLEXIBILITY AND ECONOMY are combined with Warren Controls motor technology and STATE-OF-THEART ELECTRONIC CONTROL CIRCUITRY which provide a multitude of control features, high force output and amazingly low energy consumption. Depending on actuator series, power failure will result in Fail-In-Place or Fail Open/Closed as provided w/ internal capacitive storage or an external auxiliary power pack. (For 120 Vac electric actuation consider AmurAct or our other Industrial Control Valve products. Contact the factory).

Custom Engineered Solutions:

Warren Controls prides itself on having provided many unique solutions in an answer to customer application challenges. Our design experience and flexible production capabilities have provided equipment that has satisfied many application requirements in operation, delivery and price.

As an engineered solutions provider, Warren Controls has earned a sterling reputation as a quality provider of valve specialties to OEM’s End Users and US Military programs. From our state-of-the-art 60,000 square foot industrial complex, we offer our experience, product design excellence, and superior production capabilities to the open market.